Zetapunto will be available at A&T 4.0

16/04/2018, 12:25

Zetapunto-will-be-available-at-A&T-4.0

Modificato
® Zetapunto s.r.l.  - Via G. Gallina 2, 20129 Milan, Italy - P.IVA/C.F. 09308710962
info@zetapunto.it

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Applications & Case Studies

Zetapunto is also able to integrate the solutions proposed in the productive environment of the customer.


Discover some custom-made projects already realized!


Proposing flexible, ready to use and easy to use solutions, Zetapunto is able to satisfy the needs of small and medium-sized enterprises operating in different fields and industries.


Discover all the areas of application!

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chocolate
soap
palletisation
perfume
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bottles

Applications

LUXURY COSMETIC

COSMETIC

FOOD

In the food industry, the automatic solutions offered by Zetapunto allow you to realize secondary packaging operations, by inserting products inside of boxes, trays or bowls

In the cosmetic industry, the automatic solutions offered by Zetapunto allow packaging operations of plastic and glass products  such as bottles, jars and airless

In the luxury cosmetic industry, the automatic solutions designed by Zetapunto allow the realization of packaging operations of cosmetic products such as perfumes, creams, body products and make-up

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BOARD GAMES

YOUR APPLICATION

EYEWEAR

A specific application studied by Zetapunto is related to the eyewear industry: the solutions of Zetapunto allow the automatic insertion of the eyeglass and of the different components (leans cloth and warranty) inside the box in order to complete the packaging

In the context of toy industry, the automatic solutions studied by Zetapunto allow the insertion of components of different shapes, colors and materials

Since the solutions of Zetapunto are highly flexible, they can be modified for different applications and can be used in many industrial fields.

 

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Your application is not among those mentioned?

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PAPER CONVERTING AND BOX PRODUCERS
PRODUCTS FOR THE BUSINESS

MANUFACTURING

Zetapunto studies solutions for the automation of manufacturing processes, such as loading/unloading from automatic machines, quality controls, assembly operations, always maintaining the focus on ease-of-use

Many applications have been specifically designed for box producers and paper converting industry: the robotic solutions of Zetapunto allow to mechanize the insertion of the thermo-form and of the products inside the boxes and the gluing of the mask on the thermo-form

The automation solutions designed by Zetapunto allow the handling of circular products such as pencils, pens, highlighters, markers, in order to realize the packaging

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Case Studies

LINE FOR THE PACKAGING OF COSMETIC PRODUCTS

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perfume
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Processes mechanized

Pick & place operations

Gluing operations

Quality control operations

Machinery installed

Hawk Pick & Place

​Hawk Hot Melt

Lince

Products

Perfumes

Creams

Sector

Deluxe cosmetic

Country

France

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Initial problem

The client, one of the main cartographic company in Europe, wanted to mechanize the operation of placing the parfums inside the box and wanted to automate the operation of gluing the cardboard (or mask) on the thermoformed already placed into  the boxes.

To realise this application, the customer wanted:

  • a solution able to move products of different shapes and materials.
  • an easy-to-programm solution
  • a ready-to-use solution that could be integrated in the production line.

For all these reasons the customer  chose Zetapunto.

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Solution

To satisfy the needs overexposed, Zetapunto has designed, manufactured and installed automatic lines dedicated to the assembly and filling of the boxes, characterized by the following machines:

  • Automatic station for the positioning of the thermoformed in the box;

  • Robotic station "Hawk Hot Melt" to glue the mask on the thermoformed;

  • Robotic station "Hawk Pick & Place" for the insertion of the products;

  • Automatic station "Lince" for the  quality control of the box;

  • Capping machine for the coupling of the bottom and the lid of the box;

  • Automatic station for the marking box;

  • A station equipped with a bar code reading system to verificate the bar code

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Automation challenges implemented
problem

Issues Solved

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  • Zetapunto was able to design an automation solution easily programmable, which does not require highly qualified operators to be used
  • Thanks to the tool change and the high flexibility, the customer was able to pick and place objects of different shapes and materials
  • The solution designed by Zetapunto have been integrated and installed in the pre-existing production line, thus reducing the cost of engineering
  • Replacement of the operator in the task more monotonous: -4 operators

  • Increase in speed and efficiency of the productive cycle: +31% hourly productivity

  • Improvement of the quality of the production thanks to the automatic stations for quality control:     -30% of waste

LINE FOR THE PACKAGING OF PRODUCTS WITH THE CALIPER

gears
around
perfume
factory1
robot-arm1

Sector

Eyewear

Machinery installed

Hawk Pick & Place

Country

Italy

Products

Eyeglass

Processes automated

Pick & place operations

Labeling operations

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Initial Problem

The customer, an important Italian manufacturer of luxury packaging, wanted to mechanize the positioning of the eyeglass inside the box and the labeling of the box itself.

The research of a robotic solution easy to program, and the need for a ready to use solution that can be integrated with other machinery, pushed the client to choose Zetapunto.

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Solution
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To satisfy the needs exposed above, Zetapunto  designed, manufactured and installed an automatic line dedicated to the packaging of the glasses, characterized by the following machines

  • A card board feeder for the insertion of the warranty inside the box
  • The labelling machine for the labelling of the box
  • The robotic station "Hawk Pick & Place" equipped with a gripper system, dedicated to the insertion of the glasses case inside the box

goal-2
problem
Issues Solved
Automation challenges implemented
  • Replacement of the operator in the task more monotonous: -4 operators

  • Increase in speed and efficiency of the productive cycle: +31% hourly productivity

  • Zetapunto was able to design an automation solution easily programmable, which does not require highly qualified operators to be used
  • The solution designed by Zetapunto have been integrated and installed in the pre-existing production line, thus reducing the cost of engineering
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